Bolens 416 User Manual

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21” Rear Discharge
Push Mower
Model 416
Operator’s Manual
FORM NO.
769-00590.fm
(12/2002)
PRINTED IN U.S.A.
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
Warning:
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting
applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have
similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized
service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
TROY-BILT LLC. P.O. BOX 361131, CLEVELAND, OHIO 44136-0019
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Summary of Contents

Page 1 - Operator’s Manual

21” Rear Discharge Push MowerModel 416Operator’s ManualFORM NO. 769-00590.fm(12/2002)PRINTED IN U.S.A.IMPORTANT: Read safety rules and instructions ca

Page 2 - CALLING CUSTOMER SUPPORT

10To Stop Engine & Blade• Release the blade control handle to stop the engine and the cutting blade.• Disconnect the spark plug wire and ground it

Page 3 - General Operation

11Figure 10• Reassemble the upper handle.• Place the hairpin clips in the inner holes of the weld pins and replace the carriage bolts and wing nuts on

Page 4 - Children

12• The blade can be tested by balancing it on a round shaft screwdriver. Remove metal from the heavy side until it balances evenly. It is recommended

Page 5 - Your Responsibility

13• Maintain engine oil level as instructed in engine manual.• Service air cleaner every 25 hours under normal conditions. Clean every few hours under

Page 6 - SECTION 2: SLOPE GAUGE

14SECTION 9: TROUBLE SHOOTING GUIDENOTE: For repairs beyond those listed above, contact a Bolens authorized service dealer.Trouble Possible Cause(s)

Page 7 - Assembling Handle

15SECTION 10: PARTS LIST FOR MODEL 4161237891011 12131415161718192021232425262728293031323334353637383741423544344647495051525348494539

Page 8 - Assembling Grass Catcher

16Model 416Ref. No.Part No. Description1.747-1161A Control Handle2.749-1092A Upper Handle3.747-04080 Grass Catcher Frame7.749-0928A Lower Handle8.720

Page 9 - Before Starting

17YOUR NOTESDateComments

Page 10 - Handle Height

MANUFACTURER’S LIMITED WARRANTY FOR:The limited warranty set forth below is given by Troy-Bilt LLC with respect to new merchandise purchased and used

Page 11 - Maintaining the Blade

2TABLE OF CONTENTSContent PageImportant Safe Operation Practices ... 3Slope Gauge ...

Page 12 - Deck Care

3SECTION 1: IMPORTANT SAFE OPERATION PRACTICESGeneral Operation1. Read this operator’s manual carefully in its entirety before attempting to assembl

Page 13

4unclogging the chute. The cutting blade continues to rotate for a few seconds after the engine is shut off. Never place any part of the body in the b

Page 14

53. Check the blade and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade for damage (e.g., bent, cracked

Page 15

6SECTION 2: SLOPE GAUGE15°SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREEA POWER POLEA CORNER OF A BUILDINGOR A FENCE POSTFOLD ON DOTTED LINE, REPRESE

Page 16 - Model 416

7SECTION 3: ASSEMBLING YOUR LAWN MOWER Unpacking• Remove staples, break glue on top flaps, or cut tape at carton end and peel along top flap to open

Page 17 - YOUR NOTES

8bracket (carriage bolt must go to the inside of handle). Secure with one plastic wing nut, also included in the hardware pack. Repeat on the other si

Page 18

9SECTION 4: KNOW YOUR LAWN MOWERCompare the illustrations in Figure 9 with your lawn mower to familiarize yourself with the location of various contr

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