Bolens TRANSMATIC LAWN TRACTOR 660 Operator's Manual

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FORM NO.
769-00565.fm
(11/2002)
PRINTED IN U.S.A.
Transmatic Lawn Tractor
Models 660 – 688
Operator’s Manual
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered,
brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or
state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California
the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws
apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the
service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
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Summary of Contents

Page 1 - Operator’s Manual

FORM NO. 769-00565.fm(11/2002)PRINTED IN U.S.A.Transmatic Lawn TractorModels 660 – 688Operator’s ManualWarning: This unit is equipped with an internal

Page 2 - CALLING CUSTOMER SUPPORT

10Gas and Oil Fill-upThe gasoline tank is located under the hood and has a capacity of either two or three gallons. Do not overfill. WARNING: Use ext

Page 3 - GENERAL OPERATION

11SECTION 4: KNOW YOUR LAWN TRACTORFigure 8Ignition SwitchThe ignition switch is located on the right side of the tractor’s dash.To start the engine,

Page 4 - CHILDREN

12Choke ControlOn some models, moving the throttle lever all the way forward activates the engine’s choke control. On all other models, the choke cont

Page 5

13SECTION 5: OPERATING THE LAWN TRACTORSafety Interlock SystemWARNING: Read, understand, and followall instructions and warnings on the machineand in

Page 6

14Operating The Lawn TractorWARNING: Always look down and behindbefore and while backing up to avoid a back-over accident. WARNING: Before leaving the

Page 7 - SECTION 2: SLOPE GAUGE

15• For best results it is recommended that the first two laps be cut with the discharge thrown towards the center. After the first two laps, reverse

Page 8 - SECTION 3: TRACTOR SET-UP

16SECTION 6: MAKING ADJUSTMENTSWARNING: Never attempt to make anyadjustments while the engine is running,except where specified in the operator’sman

Page 9 - Attaching The Seat

17• Measure the distance from the front of the blade tip to the ground and the rear of the blade tip to the ground. The first measurement taken should

Page 10 - Tire Pressure

18• Remove the hairpin clip which secures the disengagement rod to the stabilizer shaft assembly. See Figure 16. Figure 16• Pull the rod toward the re

Page 11 - Ignition Switch

19• Remove the shift cover panel and locate the speed control rod. See Figure 18.NOTE: There is a small yellow wire connected to aspring switch on th

Page 12 - 6-Speed Model Shown

2TABLE OF CONTENTSContent PageImportant Safe Operation Practices ... 3 Slope Gaug

Page 13 - Starting the Engine

20• Two turns at a time, thread the adjustment ferrule toward the right, front tire to lengthen the tie rod. Or, thread the adjustment ferrule away fr

Page 14 - Engaging The Cutting Blades

21• Unscrew the oil fill cap and remove the dipstick from the oil fill tube. See Figure 22.Figure 22• Pop open the protective cap on the end of the oi

Page 15 - Mulching

22SECTION 8: SERVICEWARNING: Disconnect the spark plug wireand ground against the engine beforeperforming any adjustments, repairs ormaintenance.Cutt

Page 16 - Deck Leveling Adjustment

23• Remove the hairpin clips which secure the rear deck hangers to the deck stabilizer bracket. See Figure 27. Retain the hairpin clips.Figure 27• Car

Page 17 - Deck Engagement Adjustment

24It is important that each cutting blade edge be ground equally to maintain proper blade balance. A poorly balanced blade will cause excessive vibrat

Page 18 - Speed Control Adjustment

25Deck Belt (38- and 42-inch Decks)WARNING: Shut the engine off, removeignition key, set the parking brake, disconnectthe spark plug wire(s) and grou

Page 19 - Steering Adjustment

26Drive Belts (Upper and Lower)NOTE: The engine pulley must be removed from theengine’s crankshaft in order to change the tractor’sdrive belts. Doing

Page 20 - Cleaning the Engine And Deck

27SECTION 9: OFF-SEASON STORAGEWARNING: Never store the machine orfuel container indoors where there is anopen flame, spark or pilot light such as on

Page 21 - Lubrication

28SECTION 11: TROUBLE SHOOTING GUIDENOTE: For repairs beyond the minor adjustments above, contact an authorized service dealer.TroublePossible Cause(

Page 23 - Cutting Blades

3SECTION 1: IMPORTANT SAFE OPERATION PRACTICESWARNING: This symbol points out important safety instructions which, if not followed, could endangerthe

Page 26 - Drive Belts (Upper and Lower)

44MANUFACTURER’S LIMITED WARRANTY FOR:The limited warranty set forth below is given by Troy-Bilt LLC with respect to new merchandise purchased and use

Page 27

423. Muffler and engine become hot and can cause a burn. Do not touch.24. Check overhead clearances carefully before driving under low hanging tree br

Page 28

5c. Before and while backing, look behind and down for small children. d. Never carry children, even with the blade(s) shut off. They may fall off and

Page 29

6Replace the blade(s) with the original equipment manufacturer’s (O.E.M.) blade(s) only, listed in this manual. “Use of parts which do not meet the or

Page 30

7SECTION 2: SLOPE GAUGE15°SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREEA POWER POLEA CORNER OF A BUILDINGOR A FENCE POSTFOLD ON DOTTED LINE, REPRESE

Page 31

8SECTION 3: TRACTOR SET-UPNOTE: Reference to right or left hand side of the unitis observed from the driver’s seat, facing forward.Tools Required For

Page 32

9Attaching The SeatSeat styles vary by tractor model and there are three different styles available:• Standard Adjustment• Quick Adjustment & • Kn

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